Custom Boxes

Wholesale Custom Boxes and Printed Packaging for Australian Businesses

Custom packaging does two jobs at once: it protects your product in transit and it puts your brand in your customer's hands. Premium Packaging manufactures custom boxes and printed cartons for Australian businesses across eCommerce, retail, subscription, food service and distribution, made to your exact dimensions, board grade and print specification.

Whether you need branded mailer boxes for an online store, shelf-ready cartons for retail, or heavy-duty shippers for wholesale dispatch, we produce packaging that fits your product and represents your business. Manufactured in Australia and delivered nationwide from our Sydney base.

Why Businesses Choose Our Custom Boxes

• Made to order from a single box. Order a proof or short run to test a design, then scale to full production volumes as demand grows.
• No plate or tooling charges. Custom print is available without separate plate fees, so first orders and design changes stay practical.
• Any size and style. Boxes are built to your product dimensions in the carton style that suits your goods and packing line.
• High-quality printing. Reproduce your logo, brand colours and artwork with clean, consistent print results.
• Fast turnaround. Made-to-order production on commercial timelines, with priority scheduling for deadline-driven runs.
• Australian made, delivered Australia-wide. Manufactured locally and shipped to businesses in Sydney, Melbourne, Brisbane, Perth, Adelaide and regional areas.

Custom Box Styles We Manufacture

Different products call for different carton constructions. We manufacture the full range of standard box styles, each built to your dimensions:

• Regular Slotted Carton (RSC). The most widely used shipping carton, with all flaps the same length. Efficient to produce and suited to most general dispatch.
• Half Slotted Carton (HSC). An RSC without one set of flaps, used as an open-top carton or with a separate lid for storage and display.
• RSC with Variable Flaps. Adjusted flap lengths for products where standard flaps do not meet or overlap correctly.
• RSC with Overlapping Flaps. Outer flaps overlap for extra strength across the top and base, suited to heavier contents.
• Full Overlap (FF5PF / CFFF5PF). Fully overlapping flaps for maximum stacking strength and protection of dense or high-value goods.
• One Piece Folder (OPF). A flat blank that folds around the product, ideal for books, flat goods and print materials.
• Base and Lid (including Half Flap). Two-piece rigid presentation boxes for retail, gifting and premium product lines.
• Cartons with Partitions. Internal dividers that separate and protect individual items such as bottles, jars and glassware.
• RSC with Flange and Double-Wall HSC. Reinforced constructions for industrial goods and heavy commercial loads.

If you are not sure which style suits your product, our team can recommend a construction based on weight, fragility and how the boxes will be packed and shipped.

Custom Packaging for Every Business Type

eCommerce and subscription businesses. Branded mailer boxes create a professional unboxing experience while holding products securely through the carrier network. Right-sized cartons reduce movement in transit and keep dispatch consistent.

Retailers. Shelf-ready and display cartons present product cleanly in store, while base-and-lid boxes support premium and gift ranges.

Food service and hospitality. Branded takeaway and food packaging carries your identity across every order. Speak with our team about food-grade options that meet handling requirements.

Wholesale and distribution. Strong RSC and full-overlap shippers protect bulk goods through multiple handling points and stack reliably on pallets and in racking.

Corporate and promotional. Custom boxes for product launches, corporate gifting, events and branded kits give a consistent, professional presentation.

Printing and Branding to Your Specification

Every custom box is produced to your artwork, from a single-colour logo through to full-coverage brand designs. We work from your supplied files and can advise on print-ready setup, board selection and finish so the result matches your brand and performs on the packing line. Custom printed packaging tape is also available to complete a fully branded dispatch.

Built for Commercial Packing Workflows

Custom packaging is a recurring line item, so consistency matters as much as the initial design. Boxes built to a fixed specification arrive the same every time, which keeps your packing line predictable and your brand presentation uniform. Right-sizing each carton to the product reduces void fill, protects contents and makes better use of every pallet and vehicle. As your order volumes grow, we scale production and can set up recurring supply so your packaging never becomes the bottleneck.

Sustainability in Custom Packaging

Corrugated cardboard is one of the most widely recycled materials in Australia and is fully recyclable through standard collection. Our custom boxes are manufactured using recycled content where possible, and designing boxes to the correct size reduces both material use and the void fill needed inside each carton. For businesses working toward lower-waste operations, right-sized recyclable cartons are a practical part of a more responsible packaging program.

Custom Boxes Made in Australia, Delivered Nationwide

Premium Packaging manufactures custom boxes in Australia and delivers to businesses across the country. From our Sydney base we service the metropolitan area quickly and ship Australia-wide to Melbourne, Brisbane, Perth, Adelaide and regional centres. For ongoing programs, we can hold specifications on file and schedule repeat production so reordering is straightforward. To start a custom project, send your sizes and artwork or speak with our team for a recommendation.

Looking for standard cartons instead of custom? Browse our cardboard boxes and cartons and stock boxes. To protect goods inside your custom boxes, pair them with protective packaging and packaging tape and dispensers.

Frequently Asked Questions

What is the minimum order for custom boxes?

We produce custom boxes from a single box, so you can order a proof or short run to confirm size and print before committing to a full production quantity. Production runs then scale to the bulk volumes commercial buyers need.

Can you print our logo and brand colours?

Yes. Custom boxes are printed to your artwork, from a single-colour logo through to full brand designs. Send your files and our team can advise on print-ready setup.

What box styles can you produce?

We manufacture the full range of standard styles, including RSC and HSC shipping cartons, full-overlap boxes, one piece folders, base-and-lid presentation boxes and cartons with partitions, all built to your dimensions.

How do we choose the right box for our product?

Our team recommends a carton style and board grade based on product weight, fragility and how the boxes will be packed and shipped, so the packaging protects your goods without over-specifying.

Do you deliver custom boxes Australia-wide?

Yes. We manufacture in Australia and deliver to businesses in Sydney, Melbourne, Brisbane, Perth, Adelaide and regional areas, with recurring supply available for ongoing programs.

Are custom boxes recyclable?

Yes. Our custom corrugated boxes are fully recyclable through standard collection and are made using recycled content where possible.