8 Types of Packaging Materials You Must Know in 2025

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Types of Packaging Materials

Why Packaging Material Matters

Choosing the right packaging material is essential not only for protecting the product but also for customer experience, logistics, sustainability, and brand image. With environmental concerns rising in Australia, businesses are under pressure to balance durability, eco-friendliness, and cost-efficiency.

If you’re in bulk manufacturing or retail, working with a trusted packaging materials wholesale supplier is a game-changer for quality control and cost savings. Let’s explore the 8 most essential types of packaging materials used in the Australian market today.

1. Corrugated Cardboard

What Is It?

Corrugated cardboard is made from a fluted sheet sandwiched between flat linerboards. It’s widely used due to its strength-to-weight ratio and eco-friendliness.

Why It’s Popular

Most Australian online stores and exporters prefer corrugated boxes for their cost-effectiveness and recyclability. It’s also easy to print on, making it great for branding.

Pros:

  • Lightweight yet durable
  • 100% recyclable
  • Customisable in shape and size

Cons:

  • Vulnerable to water
  • Limited protection for fragile items without padding

2. Plastic Packaging

What Is It?

Plastic is the most versatile packaging material, ranging from soft films to rigid containers. Common plastics used include PET, HDPE, and LDPE.

Where It’s Used

From food packaging to cosmetic containers, plastic dominates many industries because of its barrier properties and low weight. However, sustainability is a concern.

Pros:

  • Airtight and moisture-resistant
  • Flexible and durable
  • Cost-efficient for mass production

Cons:

  • Environmental impact unless recyclable
  • Often single-use

👉 Upgrade your supply chain with wholesale packaging solutions that offer recyclable and biodegradable plastic packaging.

3. Glass Packaging

What Is It?

Glass is made from silica sand and offers a non-reactive, premium-looking solution for packaging sensitive liquids.

Best Use Cases

Commonly used for perfumes, gourmet foods, and pharmaceutical liquids, glass conveys quality while preserving freshness.

Pros:

  • Premium, aesthetic appeal
  • Non-reactive and airtight
  • Fully recyclable

Cons:

  • Fragile
  • Expensive to transport

4. Aluminium Packaging

What Is It?

Aluminium packaging is lightweight, non-corrosive, and offers excellent protection against UV rays, moisture, and contaminants.

Where It’s Ideal

It’s a go-to material for beverages (cans), pharmaceutical tubes, and even cosmetic packaging in the premium market.

Pros:

  • Long shelf life
  • 100% recyclable
  • Excellent oxygen and light barrier

Cons:

  • High production cost
  • Requires sealing technology

5. Flexible Packaging Films

What Is It?

Flexible films include plastic or foil layers that can bend and adapt to product shapes. They’re commonly used in pouches, sachets, and vacuum-sealed food packs.

Benefits in E-commerce and Food

These materials reduce weight, save space in transit, and offer creative branding opportunities.

Pros:

  • Lightweight
  • Cost-effective
  • Customisable print design

Cons:

  • May not be easily recyclable if multi-layered
  • Limited protection against crushing

6. Foam Packaging

What Is It?

Foam packaging (often EPS or EPE) is used for protective cushioning in boxes for fragile or high-value items.

When to Use Foam

It’s especially useful in the electronics and glassware industries where shock absorption is critical.

Pros:

  • Excellent impact resistance
  • Lightweight
  • Can be moulded for product fit

Cons:

  • Not biodegradable
  • Bulky for storage

7. Biodegradable Packaging

What Is It?

Made from organic materials like cornstarch, mushroom mycelium, or seaweed, biodegradable packaging breaks down naturally over time.

Why It’s Trending

With growing consumer demand for sustainable choices, eco-conscious brands across Australia are moving to compostable mailers and packaging.

Pros:

  • Environmentally friendly
  • Reduces landfill waste
  • Suitable for food and small items

Cons:

  • Costlier
  • May have shorter shelf life

📊 Australia’s green packaging sector is expected to reach $3.4 billion by 2026, highlighting a major shift in buying behaviour.

8. Wooden Crates and Pallets

What Is It?

Wooden packaging is ideal for shipping large, heavy, or industrial products. It’s durable and often reusable.

When to Use Wood

Best for exporting machinery, bulk chemicals, or heavy-duty tools. It adds protection for long-haul logistics.

Pros:

  • Strong and reusable
  • Can handle heavy loads
  • Biodegradable if untreated

Cons:

  • Heavy
  • Requires treatment for export compliance

Packaging Trends in 2025: Australia Insights

  • The packaging industry in Australia has crossed $18.2 billion in value as of 2025.
  • Over 70% of Australian consumers say they prefer eco-friendly packaging.
  • Flexible and biodegradable packaging demand has grown by 32% YoY since 2024.

Brands must now innovate by combining durability and sustainability.

Conclusion: Make the Right Choice

Understanding these 8 packaging materials allows you to select the right fit for your business. From corrugated boxes for eCommerce to biodegradable options for eco-conscious branding, each material serves a purpose.

Choose a trusted packaging materials wholesale supplier to keep your packaging durable and cost-effective. Upgrade your logistics with wholesale packaging solutions that meet your industry needs.

FAQs: People Also Ask
1) What are the 8 types of packaging materials?
Corrugated cardboard, plastic, glass, aluminium, flexible films, foam, biodegradable, and wooden crates.

2) Which material is best for food packaging?
Flexible films and aluminium offer high barrier protection and preserve freshness.

3) Are biodegradable packaging materials cost-effective?
While slightly costlier, they offer long-term brand value and consumer preference.

4) Is plastic packaging recyclable?
Yes, but it depends on the type. PET and HDPE are widely recyclable in Australia.

5) Where can I find bulk packaging suppliers in Australia?

Premium Packaging offers reliable and eco-conscious bulk packaging solutions.

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